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Twin-turbo or biturbo refers to a turbocharged engine, in which two turbochargers compress the intake charge. More specifically called "parallel twin-turbos". Other kinds of turbocharging, include sequential turbocharging and, staged turbocharging. The latter is used in diesel automobile racing applications.
Paralleled twin-turbo refers to a turbocharger configuration in which two identical turbochargers function simultaneously, splitting the turbocharging duties equally. Each turbocharger is driven by half of the engine's spent exhaust energy. In most applications, the compressed air from both turbos is combined in a common intake manifold and sent to the individual cylinders. Usually each turbocharger is mounted to its own individual exhaust/turbo manifold, but on inline-type engines both turbochargers can be mounted to a single turbo manifold. Parallel twin turbos applied to V-shaped engines are usually mounted with one turbo assigned to each cylinder bank, providing packaging symmetry and simplifying plumbing over a single turbo setup. When used on inline engines parallel twin turbos are commonly applied with two smaller turbos, which can provide similar performance with less turbo lag than a single larger turbo. Some examples of parallel twin-turbo inline engines are Nissan's RB26DETT, BMW's N54 and Volvo's B6284T and B6294T. Some examples of V formation engines with parallel twin-turbos include Mitsubishi's 6A12TT and 6G72TT; Nissan's VG30DETT and VR38DETT; and Audi's 1997-2002 S4 (B5), 1997-2005 A6, and 2003-2004 RS6.
While a parallel twin-turbo set-up theoretically has less turbo lag than a single turbocharger set up, this is not always the case due to many factors. Marginally reduced combined inertial resistance, simplified exhaust plumbing, and the simultaneous spooling of both turbos means that there can still be a noticeable bit of lag, especially in high-flow turbo/high boost applications. Some ways to counter this are to use a light pressure set up with smaller turbos, where the turbos are designed to output less boost but spool earlier. While this setup sacrifices some top end power, it still has less lag than a similar engine with a single turbo set up making the same power. Another system would be the use of variable geometry turbochargers. This system changes the angle of the guide vanes depending on the exhaust pressure, giving the system excellent power throughout the rev range. Once used mainly in turbocharged diesel engines, Chrysler was the first to use it in mass-production gasoline-powered vehicles with the Shelby CSX, debuted in 1989.
It is possible to use parallel operation with more than two turbochargers. Two such examples are the Bugatti EB110 and Bugatti Veyron, both of which run four turbochargers in parallel. The EB110 runs 4 turbos on a 3.5 litre V12 engine, producing 542 hp (404 kW) at 8000 rpm, while the Veyron uses a 8.0 litre 16 cylinder engine to generate 1,001 PS (736 kW; 987 hp).
Sequential turbos refer to a set-up in which the motor utilizes one turbocharger for lower engine speeds, and a second or both turbochargers at higher engine speeds. Typically, larger high-flow turbochargers are not as efficient at low rpms, resulting in lower intake manifold pressures under these conditions. On the other hand, smaller turbos spool up quickly at low rpms but cannot supply enough air at higher rpms. During low to mid engine speeds, when available spent exhaust energy is minimal, only one relatively small turbocharger (called the primary turbocharger) is active. During this period, all of the engine's exhaust energy is directed to the primary turbocharger only, providing the small turbo's benefits of a lower boost threshold, minimal turbo lag, and increased power output at low engine speeds. As rpm increases, the secondary turbocharger is partially activated in order to pre-spool prior to its full utilization. Once a preset engine speed or boost pressure is attained, valves controlling compressor and turbine flow through the secondary turbocharger are opened completely. (The primary turbocharger is deactivated at this point in some applications.) In this way a full twin-turbocharger setup provides the benefits associated with a large turbo, including maximum power output, without the disadvantage of increased turbo lag.
Sequential turbocharger systems provide a way to decrease turbo lag without compromising ultimate boost output and engine power. Perhaps the most noteworthy application of this system is the fourth-generation Toyota Supra (1993-1998), which is generally regarded as having the most reliable sequential turbo system yet fitted to a production automobile, with a reported failure rate of less than 1% as of 2011. Other examples of cars with a sequential twin-turbo setup include the 1986-1988 Porsche 959, the 1990-1995 Eunos Cosmo JC, 1992-2002 Mazda RX-7 FD3S Turbo (13B-REW engine), and the 1994-2005 JDM Subaru Legacy GT, GT-B & B4 RSK (EJ20TT engine).
A sequential turbo can also refer to a system where the output pressure must be greater than can be provided by a single turbo, commonly called a staged twin turbo system. In this case, multiple similarly sized turbochargers are used in sequence, but both operate constantly. The first turbo boosts pressure as much as possible (for example to three times the intake pressure). Subsequent turbos take the charge from the previous stage and compresses it further (for example to an additional three times intake pressure, for a total boost of nine times atmospheric pressure). This configuration is commonly found on piston engine aircraft which usually do not need to rapidly raise and lower engine speed (and thus where turbo lag is not a primary design consideration), and where the intake pressure is quite low due to low atmospheric pressure at altitude, requiring a very high pressure ratio. High-performance diesel engines also sometimes use this configuration, since diesel engines do not suffer from pre-ignition issues and can use significantly higher boost pressure than Otto cycle engines.
Compound Turbo Charging (One turbo compressor wheel feeding the other) Compound turbocharging is not the same as twin turbo charging. A compound turbo utilizes different sized turbos feeding off one another to do the job of one turbo. Air enters the low-pressure turbo (the larger of the two) and is fed into the high-pressure turbo (the smaller of the two), then directed into the engine or intercooler. This is why this type of turbo charger arrangement is referred to as Compound Turbo System. Compound Turbo Chargers work in series. Multiple turbo chargers are also commonly referred to as twin turbo chargers; twin turbos are just that "twins". The two identical sized turbo chargers are the same in nature or identical is size and work in parallel. Typically each turbo is used to do one half of the work and is not in a compound configuration. The air that is compressed into the engine is not fed from one turbo compressor to the other; the air that goes to the engine is simply split between the two of them.
The compound turbo charger set up offers all of the attributes of a small and large turbo charger with out the negative effect of ether one of them. There is a small turbo charger and a large turbo charger plumbed in series to one another. The small turbo charger is referred to as the high-pressure turbo charger and the large turbo charger is referred to as the low-pressure turbo charger or the atmosphere turbo charger. In a "Compound" turbo charger set up the small turbo is responsible for generating quick turbo response and rapid air flow right off idle. As the engine is accelerated from idle the small turbo begins to produce boost immediately while the large turbo slowly starts to produce a positive pressure to the small turbo. The large turbo when matched properly should be supplying boost pressure to feed the small turbo shortly after the small turbo is making boost in to the engine or intercooler. If the large turbo charger is not matched properly it will cause the small turbo charger to stall and the low-end performance will suffer.
While spark ignition engines have fallen out of favor of the sequential turbo design, many diesel companies now make engines with sequential turbos in order to reduce emissions. Caterpillar Inc. ACERT engines utilize sequential turbos as well as International on some of their newest engines.