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A solar tracker is a device that orients a payload toward the sun. Payloads can be photovoltaic panels, reflectors, lenses or other optical devices.
In flat-panel photovoltaic (PV) applications, trackers are used to minimize the angle of incidence between the incoming sunlight and a photovoltaic panel. This increases the amount of energy produced from a fixed amount of installed power generating capacity. In standard photovoltaic applications, it was predicted in 2008-2009 that trackers could be used in at least 85% of commercial installations greater than 1MW from 2009 to 2012. However, as of April 2014, there is not any data support these predictions.
In concentrated photovoltaic (CPV) and concentrated solar thermal (CSP) applications, trackers are used to enable the optical components in the CPV and CSP systems. The optics in concentrated solar applications accept the direct component of sunlight light and therefore must be oriented appropriately to collect energy. Tracking systems are found in all concentrator applications because such systems do not produce energy unless pointed at the sun.
Sunlight has two components, the "direct beam" that carries about 90% of the solar energy, and the "diffuse sunlight" that carries the remainder - the diffuse portion is the blue sky on a clear day and increases proportionately on cloudy days. As the majority of the energy is in the direct beam, maximizing collection requires the sun to be visible to the panels as long as possible.
The energy contributed by the direct beam drops off with the cosine of the angle between the incoming light and the panel. In addition, the reflectance (averaged across all polarizations) is approximately constant for angles of incidence up to around 50°, beyond which reflectance degrades rapidly.
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For example trackers that have accuracies of ± 5° can deliver greater than 99.6% of the energy delivered by the direct beam plus 100% of the diffuse light. As a result, high accuracy tracking is not typically used in non-concentrating PV applications.
The sun travels through 360 degrees east to west per day, but from the perspective of any fixed location the visible portion is 180 degrees during an average 1/2 day period (more in spring and summer; less, in fall and winter). Local horizon effects reduce this somewhat, making the effective motion about 150 degrees. A solar panel in a fixed orientation between the dawn and sunset extremes will see a motion of 75 degrees to either side, and thus, according to the table above, will lose 75% of the energy in the morning and evening. Rotating the panels to the east and west can help recapture those losses. A tracker rotating in the east-west direction is known as a single-axis tracker.
The sun also moves through 46 degrees north and south during a year. The same set of panels set at the midpoint between the two local extremes will thus see the sun move 23 degrees on either side, causing losses of 8.3% A tracker that accounts for both the daily and seasonal motions is known as a dual-axis tracker. Generally speaking, the losses due to seasonal angle changes is complicated by changes in the length of the day, increasing collection in the summer in northern or southern latitudes. This biases collection toward the summer, so if the panels are tilted closer to the average summer angles, the total yearly losses are reduced compared to a system tilted at the spring/fall solstice angle (which is the same as the site's latitude).
There is considerable argument within the industry whether the small difference in yearly collection between single and dual-axis trackers makes the added complexity of a two-axis tracker worthwhile. A recent review of actual production statistics from southern Ontario suggested the difference was about 4% in total, which was far less than the added costs of the dual-axis systems. This compares unfavourably with the 24-32% improvement between a fixed-array and single-axis tracker.
Different types of solar collector and their location (latitude) require different types of tracking mechanism. Solar collectors may be:
Solar collector mounting systems may be fixed (manually aligned) or tracking. Tracking systems may be configured as:
Domestic and small-scale commercial photovoltaic and hot-water panels are usually fixed, often flush-mounted on an appropriately facing pitched roof. Advantages of fixed mount systems (i.e. factors tending to indicate against trackers) include the following:
Fixed mounts are usually used in conjunction with non-concentrating systems, however an important class of non-tracking concentrating collectors, of particular value in the 3rd world, are portable solar cookers. These utilize relatively low levels of concentration, typically around 2 to 8 Suns and are manually aligned.
Solar trackers can be built using a “floating” foundation, which sits on top of the ground without the need for invasive concrete foundations. Instead of placing the tracker on concrete foundations, the tracker is placed on a gravel pan that can be filled with a variety of materials, such as sand or gravel, to secure the tracker to the ground. These “floating” trackers can sustain the same wind load as a traditional fixed mounted tracker. The use of floating trackers increases the number of potential sites for commercial solar projects since they can be placed on top of capped landfills or in areas where excavated foundations are not feasible.
Even though a fixed flat-panel can be set to collect a high proportion of available noon-time energy, significant power is also available in the early mornings and late afternoons when the misalignment with a fixed panel becomes excessive to collect a reasonable proportion of the available energy. For example, even when the Sun is only 10° above the horizon the available energy can be around half the noon-time energy levels (or even greater depending on latitude, season, and atmospheric conditions).
Thus the primary benefit of a tracking system is to collect solar energy for the longest period of the day, and with the most accurate alignment as the Sun's position shifts with the seasons.
In addition, the greater the level of concentration employed, the more important accurate tracking becomes, because the proportion of energy derived from direct radiation is higher, and the region where that concentrated energy is focused becomes smaller.
Many collectors cannot be moved, for example high-temperature collectors where the energy is recovered as hot liquid or gas (e.g. steam). Other examples include direct heating and lighting of buildings and fixed in-built solar cookers, such as Scheffler reflectors. In such cases it is necessary to employ a moving mirror so that, regardless of where the Sun is positioned in the sky, the Sun's rays are redirected onto the collector.
Due to the complicated motion of the Sun across the sky, and the level of precision required to correctly aim the Sun's rays onto the target, a heliostat mirror generally employs a dual axis tracking system, with at least one axis mechanized. In different applications, mirrors may be flat or concave.
Trackers can be grouped into classes by the number and orientation of the tracker's axes. Compared to a fixed mount, a single axis tracker increases annual output by approximately 30%, and a dual axis tracker an additional 6%.
Photovoltaic trackers can be classified into two types: standard photovoltaic (PV) trackers and concentrated photovoltaic (CPV) trackers. Each of these tracker types can be further categorized by the number and orientation of their axes, their actuation architecture and drive type, their intended applications, their vertical supports and foundation
Photovoltaic panels accept both direct and diffuse light from the sky. The panels on standard photovoltaic trackers always gather the available direct light. The tracking functionality in standard photovoltaic trackers is used to minimize the angle of incidence between incoming light and the photovoltaic panel. This increases the amount of energy gathered from the direct component of the incoming sunlight.
The physics behind standard photovoltaic (PV) trackers works with all standard photovoltaic module technologies. These include all types of crystalline silicon panels (monocrystalline, polycrystalline) and all types of thin film panels (amorphous silicon, CdTe, CIGS, microcrystalline).
The optics in CPV modules accept the direct component of the incoming light and therefore must be oriented appropriately to maximize the energy collected. In low concentration applications a portion of the diffuse light from the sky can also be captured. The tracking functionality in CPV modules is used to orient the optics such that the incoming light is focused to a photovoltaic collector.
CPV modules that concentrate in one dimension must be tracked normal to the sun in one axis. CPV modules that concentrate in two dimensions must be tracked normal to the sun in two axes.
The physics behind CPV optics requires that tracking accuracy increase as the systems concentration ratio increases. However, for a given concentration, nonimaging optics provide the widest possible acceptance angles, which may be used to reduce tracking accuracy.
In typical high concentration systems tracking accuracy must be in the ± 0.1° range to deliver approximately 90% of the rated power output. In low concentration systems, tracking accuracy must be in the ± 2.0° range to deliver 90% of the rated power output. As a result, high accuracy tracking systems are typical.
Concentrated photovoltaic trackers are used with refractive and reflective based concentrator systems. There are a range of emerging photovoltaic cell technologies used in these systems. These range from crystalline silicon based photovoltaic receivers to germanium based triple junction receivers.
Single axis trackers have one degree of freedom that acts as an axis of rotation. The axis of rotation of single axis trackers is typically aligned along a true North meridian. It is possible to align them in any cardinal direction with advanced tracking algorithms.
There are several common implementations of single axis trackers. These include horizontal single axis trackers (HSAT), vertical single axis trackers (VSAT), tilted single axis trackers (TSAT) and polar aligned single axis trackers (PSAT). The orientation of the module with respect to the tracker axis is important when modeling performance.
The axis of rotation for horizontal single axis tracker is horizontal with respect to the ground. The posts at either end of the axis of rotation of a horizontal single axis tracker can be shared between trackers to lower the installation cost.
Field layouts with horizontal single axis trackers are very flexible. The simple geometry means that keeping all of the axes of rotation parallel to one another is all that is required for appropriately positioning the trackers with respect to one another.
Appropriate spacing can maximize the ratio of energy production to cost, this being dependent upon local terrain and shading conditions and the time-of-day value of the energy produced. Backtracking is one means of computing the disposition of panels.
Horizontal trackers typically have the face of the module oriented parallel to the axis of rotation. As a module tracks, it sweeps a cylinder that is rotationally symmetric around the axis of rotation.
In single axis horizontal trackers, a long horizontal tube is supported on bearings mounted upon pylons or frames. The axis of the tube is on a north-south line. Panels are mounted upon the tube, and the tube will rotate on its axis to track the apparent motion of the sun through the day.
The axis of rotation for vertical single axis trackers is vertical with respect to the ground. These trackers rotate from East to West over the course of the day. Such trackers are more effective at high latitudes than are horizontal axis trackers.
Field layouts must consider shading to avoid unnecessary energy losses and to optimize land utilization. Also optimization for dense packing is limited due to the nature of the shading over the course of a year.
Vertical single axis trackers typically have the face of the module oriented at an angle with respect to the axis of rotation. As a module tracks, it sweeps a cone that is rotationally symmetric around the axis of rotation.
All trackers with axes of rotation between horizontal and vertical are considered tilted single axis trackers. Tracker tilt angles are often limited to reduce the wind profile and decrease the elevated end height.
Field layouts must consider shading to avoid unnecessary losses and to optimize land utilization.
With backtracking, they can be packed without shading perpendicular to their axis of rotation at any density. However, the packing parallel to their axes of rotation is limited by the tilt angle and the latitude.
Tilted single axis trackers typically have the face of the module oriented parallel to the axis of rotation. As a module tracks, it sweeps a cylinder that is rotationally symmetric around the axis of rotation.
This method is scientifically well known as the standard method of mounting a telescope support structure. The tilted single axis is aligned to the polar star. It is therefore called a polar aligned single axis tracker (PASAT). In this particular implementation of a tilted single axis tracker, the tilt angle is equal to the site latitude. This aligns the tracker axis of rotation with the earth’s axis of rotation.
Dual axis trackers have two degrees of freedom that act as axes of rotation. These axes are typically normal to one another. The axis that is fixed with respect to the ground can be considered a primary axis. The axis that is referenced to the primary axis can be considered a secondary axis.
There are several common implementations of dual axis trackers. They are classified by the orientation of their primary axes with respect to the ground. Two common implementations are tip-tilt dual axis trackers (TTDAT) and azimuth-altitude dual axis trackers (AADAT).
The orientation of the module with respect to the tracker axis is important when modeling performance. Dual axis trackers typically have modules oriented parallel to the secondary axis of rotation.
Dual axis trackers allow for optimum solar energy levels due to their ability to follow the sun vertically and horizontally. No matter where the sun is in the sky, dual axis trackers are able to angle themselves to be in direct contact with the sun.
A tip–tilt dual axis tracker is so-named because the panel array is mounted on the top of a pole. Normally the east-west movement is driven by rotating the array around the top of the pole. On top of the rotating bearing is a T- or H-shaped mechanism that provides vertical rotation of the panels and provides the main mounting points for the array. The posts at either end of the primary axis of rotation of a tip–tilt dual axis tracker can be shared between trackers to lower installation costs.
Other such TTDAT trackers have a horizontal primary axis and a dependent orthogonal axis. The vertical azimuthal axis is fixed. This allows for great flexibility of the payload connection to the ground mounted equipment because there is no twisting of the cabling around the pole.
Field layouts with tip–tilt dual axis trackers are very flexible. The simple geometry means that keeping the axes of rotation parallel to one another is all that is required for appropriately positioning the trackers with respect to one another. Normally the trackers would have to be positioned at fairly low density in order to avoid one tracker casting a shadow on others when the sun is low in the sky. Tip-tilt trackers can make up for this by tilting closer to horizontal to minimize up-sun shading and therefore maximize the total power being collected.
The axes of rotation of many tip–tilt dual axis trackers are typically aligned either along a true north meridian or an east west line of latitude.
Given the unique capabilities of the Tip-Tilt configuration and the appropriated controller totally automatic tracking is possible for use on portable platforms. The orientation of the tracker is of no importance and can be placed as needed.
An azimuth–altitude dual axis tracker has its primary axis (the azimuth axis) vertical to the ground. The secondary axis (often called elevation axis) is then typically normal to the primary axis. They are similar to tip-tilt systems in operation, but they differ in the way the array is rotated for daily tracking. Instead of rotating the array around the top of the pole, AADAT systems can use a large ring mounted on the ground with the array mounted on a series of rollers. The main advantage of this arrangement is the weight of the array is distributed over a portion of the ring, as opposed to the single loading point of the pole in the TTDAT. This allows AADAT to support much larger arrays. Unlike the TTDAT, however, the AADAT system cannot be placed closer together than the diameter of the ring, which may reduce the system density, especially considering inter-tracker shading.
The selection of tracker type is dependent on many factors including installation size, electric rates, government incentives, land constraints, latitude, and local weather.
Horizontal single axis trackers are typically used for large distributed generation projects and utility scale projects. The combination of energy improvement and lower product cost and lower installation complexity results in compelling economics in large deployments. In addition the strong afternoon performance is particularly desirable for large grid-tied photovoltaic systems so that production will match the peak demand time. Horizontal single axis trackers also add a substantial amount of productivity during the spring and summer seasons when the sun is high in the sky. The inherent robustness of their supporting structure and the simplicity of the mechanism also result in high reliability which keeps maintenance costs low. Since the panels are horizontal, they can be compactly placed on the axle tube without danger of self-shading and are also readily accessible for cleaning.
A vertical axis tracker pivots only about a vertical axle, with the panels either vertical, at a fixed, adjustable, or tracked elevation angle. Such trackers with fixed or (seasonally) adjustable angles are suitable for high latitudes, where the apparent solar path is not especially high, but which leads to long days in summer, with the sun travelling through a long arc.
Dual axis trackers are typically used in smaller residential installations and locations with very high government feed in tariffs.
This device uses multiple mirrors in a horizontal plane to reflect sunlight upward to a high temperature photovoltaic or other system requiring concentrated solar power. Structural problems and expense are greatly reduced since the mirrors are not significantly exposed to wind loads. Through the employment of a patented mechanism, only two drive systems are required for each device. Because of the configuration of the device it is especially suited for use on flat roofs and at lower latitudes. The units illustrated each produce approximately 200 peak DC watts.
A multiple mirror reflective system combined with a central power tower is employed at the Sierra SunTower, located in Lancaster, California. This generation plant operated by eSolar is scheduled to begin operations on August 5, 2009. This system, which uses multiple heliostats in a north-south alignment, uses pre-fabricated parts and construction as a way of decreasing startup and operating costs.
Active trackers use motors and gear trains to direct the tracker as commanded by a controller responding to the solar direction.
In order to control and manage the movement of these massive structures special slewing drives are designed and rigorously tested. The technologies used to direct the tracker are constantly evolving and recent developments at Google and Eternegy have included the use of wire-ropes and winches to replace some of the more costly and more fragile components.
Counter rotating slewing drives sandwiching a fixed angle support can be applied to create a "multi-axis" tracking method which eliminates rotation relative to longitudinal alignment. This method if placed on a column or pillar will generate more electricity than fixed PV and its PV array will never rotate into a parking lot drive lane. It will also allow for maximum solar generation in virtually any parking lot lane/row orientation, including circular or curvilinear.
Active two-axis trackers are also used to orient heliostats - movable mirrors that reflect sunlight toward the absorber of a central power station. As each mirror in a large field will have an individual orientation these are controlled programmatically through a central computer system, which also allows the system to be shut down when necessary.
Light-sensing trackers typically have two or more photosensors, such as photodiodes, configured differentially so that they output a null when receiving the same light flux. Mechanically, they should be omnidirectional (i.e. flat) and are aimed 90 degrees apart. This will cause the steepest part of their cosine transfer functions to balance at the steepest part, which translates into maximum sensitivity. For more information about controllers see active daylighting.
Since the motors consume energy, one wants to use them only as necessary. So instead of a continuous motion, the heliostat is moved in discrete steps. Also, if the light is below some threshold there would not be enough power generated to warrant reorientation. This is also true when there is not enough difference in light level from one direction to another, such as when clouds are passing overhead. Consideration must be made to keep the tracker from wasting energy during cloudy periods.
The most common Passive trackers use a low boiling point compressed gas fluid that is driven to one side or the other (by solar heat creating gas pressure) to cause the tracker to move in response to an imbalance. As this is a non-precision orientation it is unsuitable for certain types of concentrating photovoltaic collectors but works fine for common PV panel types. These will have viscous dampers to prevent excessive motion in response to wind gusts. Shader/reflectors are used to reflect early morning sunlight to "wake up" the panel and tilt it toward the sun, which can take nearly an hour. The time to do this can be greatly reduced by adding a self-releasing tiedown that positions the panel slightly past the zenith (so that the fluid does not have to overcome gravity) and using the tiedown in the evening. (A slack-pulling spring will prevent release in windy overnight conditions.)
A newly emerging type of passive tracker for photovoltaic solar panels uses a hologram behind stripes of photovoltaic cells so that sunlight passes through the transparent part of the module and reflects on the hologram. This allows sunlight to hit the cell from behind, thereby increasing the module's efficiency. Also, the panel does not have to move since the hologram always reflects sunlight from the correct angle towards the cells.
A chronological tracker counteracts the Earth's rotation by turning at an equal rate as the earth, but in the opposite direction. Actually the rates aren't quite equal, because as the earth goes around the sun, the position of the sun changes with respect to the earth by 360° every year or 365.24 days. A chronological tracker is a very simple yet potentially a very accurate solar tracker specifically for use with a polar mount (see above). The drive method may be as simple as a gear motor that rotates at a very slow average rate of one revolution per day (15 degrees per hour). In theory the tracker may rotate completely, assuming there is enough clearance for a complete rotation, and assuming that twisting wires are not an issue, otherwise a simple reset to the dawn position may be performed at anytime between dusk and dawn.
In some developing nations, drives have been replaced by operators who adjust the trackers. This has the benefits of robustness, having staff available for maintenance and creating employment for the population in the vicinity of the site.
This cylindrical house in Austria (latitude above 45 degrees north) rotates in its entirety to track the sun, with vertical panels mounted on one side of the building. This Gemini House is a unique example of a vertical axis tracker.
ReVolt House is a rotating, floating house designed by TU Delft students for the Solar Decathlon Europe competition in Madrid. The house would be realized in September 2012. A closed façade turns itself towards the sun in summer to prevent the interior space from direct heat gains. In winter, the glass façade faces the sun to get direct sunlight in the house.
Trackers add cost and maintenance to the system - if they add 25% to the cost, and improve the output by 25%, the same performance can be obtained by making the system 25% larger, eliminating the additional maintenance.
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