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A remote terminal unit (RTU) is a microprocessor-controlled electronic device that interfaces objects in the physical world to a distributed control system or SCADA (supervisory control and data acquisition) system by transmitting telemetry data to a master system, and by using messages from the master supervisory system to control connected objects. Another term that may be used for RTU is remote telecontrol unit.
An RTU monitors the field digital and analog parameters and transmits data to the Central Monitoring Station. It contains setup software to connect data input streams to data output streams, define communication protocols, and troubleshoot installation problems.
An RTU may consist of one complex circuit card consisting of various sections needed to do a custom fitted function or may consist of many circuit cards including CPU or processing with communications interface(s), and one or more of the following: (AI) analog input, (DI) digital input, (DO/CO) digital or control (relay) output, or (AO) analog output card(s).
A form of power supply will be included for operation from the AC mains for various CPU, status wetting voltages and other interface cards. This may consist of AC to DC converters where operated from a station battery system.
RTUs may include a battery and charger circuitry to continue operation in event of AC power failure for critical applications where a station battery is not available.
Most RTUs incorporate an input section or input status cards to acquire two state real world information. This is usually accomplished by using an isolated voltage or current source to sense the position of a remote contact (open or closed) at the RTU site. This contact position may represent many different devices, including electrical breakers, liquid valve positions, alarm conditions, and mechanical positions of devices.
An RTU can monitor analog inputs of different types including 0-1 mA, 4–20 mA current loop, 0–10 V., ±2.5 V, ±5.0 V etc. Many RTU inputs buffer larger quantities via transducers to convert and isolate real world quantities from sensitive RTU input levels. An RTU can also receive analog data via a communication system from a master or IED (Intelligent Electronic Device) sending data values to it.
The RTU or host system translates and scales this raw data into the appropriate units such as gallons of water left, temperature degrees, or Megawatts, before presenting the data to the user via the HMI.
RTUs may drive high current capacity relays to a digital output (or "DO") board to switch power on and off to devices in the field. The DO board switches voltage to the coil in the relay, which closes the high current contacts, which completes the power circuit to the device.
RTU outputs may also consist of driving a sensitive logic input on an electronic PLC, or other electronic device using a sensitive 5 V input.
While not as commonly used, analog outputs may be included to control devices that require varying quantities, such as graphic recording instruments (strip charts). Summed or massaged data quantities may be generated in a master SCADA system and output for display locally or remotely, wherever needed.
Modern RTUs are usually capable of executing simple programs autonomously without involving the host computers of the DCS or SCADA system to simplify deployment and to provide redundancy for safety reasons. An RTU in a modern water management system will typically have code to modify its behavior when physical override switches on the RTU are toggled during maintenance by maintenance personnel. This is done for safety reasons; a miscommunication between the system operators and the maintenance personnel could cause system operators to mistakenly enable power to a water pump when it is being replaced, for example.
Maintenance personnel should have any equipment they are working on disconnected from power and locked to prevent damage and / or injury.
An RTU may be interfaced to multiple master stations and IEDs (Intelligent Electronic Device) with different communication media (usually serial (RS232, RS485, RS422) or Ethernet). An RTU may support standard protocols (Modbus, IEC 60870-5-101/103/104, DNP3, IEC 60870-6-ICCP, IEC 61850 etc.) to interface any third party software.
Data transfer may be initiated from either end using various techniques to insure synchronization with minimal data traffic. The master may poll its subordinate unit (Master to RTU or the RTU poll an IED) for changes of data on a periodic basis. Analog value changes will usually only be reported only on changes outside a set limit from the last transmitted value. Digital (status) values observe a similar technique and only transmit groups (bytes) when one included point (bit) changes. Another method used is where a subordinate unit initiates an update of data upon a predetermined change in analog or digital data. Periodic complete data transmission must be used periodically, with either method, to insure full synchronization and eliminate stale data. Most communication protocols support both methods, programmable by the installer.
Multiple RTUs or multiple IEDs may share a communications line, in a multi-drop scheme, as units are addressed uniquely and only respond to their own polls and commands.
IED communications transfer data between the RTU and an IED. This can eliminate the need for many hardware status inputs, analog inputs, and relay outputs in the RTU. Communications are accomplished by copper or fibre optics lines. Multiple units may share communication lines.
Master communications are usually to a larger control system in a control room or a data collection system incorporated into a larger system. Data may be moved using a copper, fibre optic or radio frequency communication system. Multiple units may share communication lines.
RTUs differ from programmable logic controllers (PLCs) in that RTUs are more suitable for wide geographical telemetry, often using wireless communications, while PLCs are more suitable for local area control (plants, production lines, etc.) where the system utilizes physical media for control. The IEC 61131 programming tool is more popular for use with PLCs, while RTUs often use proprietary programming tools.
RTUs, PLCs and DCS are increasingly beginning to overlap in responsibilities, and many vendors sell RTUs with PLC-like features and vice versa. The industry has standardized on the IEC 61131-3 functional block language for creating programs to run on RTUs and PLCs, although nearly all vendors also offer proprietary alternatives and associated development environments.
In addition, some vendors now supply RTUs with comprehensive functionality pre-defined, sometimes with PLC extensions and/or interfaces for configuration.
A programmable automation controller (PAC) is a compact controller that combines the features and capabilities of a PC-based control system with that of a typical PLC. PACs are deployed in SCADA systems to provide RTU and PLC functions. In many electrical substation SCADA applications, "distributed RTUs" use information processors or station computers to communicate with digital protective relays, PACS, and other devices for I/O, and communicate with the SCADA master in lieu of a traditional RTU.