Power supply unit (computer)

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ATX power supply unit with top cover removed

A power supply unit (PSU) converts mains AC to low-voltage regulated DC power for the internal components of a computer. Modern personal computers universally use a switched-mode power supply. Some power supplies have a manual selector for input voltage, while others automatically adapt to the supply voltage.

Most modern desktop personal computer power supplies conform to the ATX specification, which includes form factor and voltage tolerances. While an ATX power supply is connected to the mains supply, it always provides a 5 V standby (5VSB) voltage so that the standby functions on the computer and certain peripherals are powered. ATX power supplies are turned on and off by a signal from the motherboard. They also provide a signal to the motherboard to indicate when the DC voltages are in spec, so that the computer is able to safely power up and boot. The most recent ATX PSU standard is version 2.31 of mid-2008.

Functions[edit]

Simplified circuit diagram of a typical PC power supply unit (PSU)

The desktop computer power supply changes alternating current from a wall socket to low-voltage direct current to operate the processor and peripheral devices. Several direct-current voltages are required, and they must be regulated with some accuracy to provide stable operation of the computer. A power supply rail or voltage rail refers to a single voltage provided by a power supply unit (PSU). Although the term is generally used in electronic engineering, many people, especially computer enthusiasts, encounter it in the context of personal computer power supplies.

First-generation microcomputer and home computer power supply units used a heavy step-down transformer and a linear power supply. Modern computers use switched-mode power supplies (SMPS) with a ferrite-cored high frequency transformer. The switched-mode supply is much lighter and less costly, and is more efficient, than an equivalent linear power supply.

Computer power supplies may have short circuit protection, overpower (overload) protection, overvoltage protection, undervoltage protection, overcurrent protection, and over temperature protection.

Recent power supplies have a standby voltage available, to allow most of the computer system to be powered off. When the computer is powered down but the power supply is still on, it can be started remotely via Wake-on-LAN and Wake-on-ring or locally via Keyboard Power ON (KBPO) if the motherboard supports it.

Power supplies may have passive or active power factor correction (PFC). Passive PFC is a simple way of increasing the power factor by putting a coil in series with the primary filter capacitors. Active PFC is more complex and can achieve higher PF, up to 99%.

Development[edit]

Original IBM PC, XT and AT standard[edit]

The first IBM PC power supply unit (PSU) supplied two main voltages: +5 V and +12 V. It supplied two other voltages, −5 V and −12 V, but with limited amounts of power. Most microchips of the time operated on 5 V power. Of the 63.5 watts these PSUs could deliver, most of it was on this +5 V rail.

The +12 V supply was used primarily to operate motors such as in disk drives and cooling fans. As more peripherals were added, more power was delivered on the 12 V rail. However, since most of the power is consumed by chips, the 5 V rail still delivered most of the power. The −12 V rail was used primarily to provide the negative supply voltage to the RS-232 serial ports. A -5 V rail was provided for peripherals on the ISA bus, but was not used by the motherboard.

An additional wire referred to as Power Good is used to prevent digital circuitry operation during the initial milliseconds of power supply turn-on, where output voltages and currents are rising but not yet sufficient or stable for proper device operation. Once the output power is ready to use, the Power Good signal tells the digital circuitry that it can begin to operate.

Original IBM power supplies for the PC (model 5150), XT and AT included a line-voltage power switch that extended through the side of the computer case. In a common variant found in tower cases, the line-voltage switch was connected to the power supply with a short cable, allowing it to be mounted apart from the power supply.

An early microcomputer power supply was either fully on or off, controlled by the mechanical line-voltage switch, and energy saving low-power idle modes were not a design consideration of early computer power supplies. These power supplies were generally not capable of power saving modes such as standby or "soft off", scheduled turn-on, or "last state" power controls, as these concepts didn't exist yet.

Due to the always-on design, in the event of a short circuit, either a fuse would blow, or a switched-mode supply would repeatedly cut the power, wait a brief period of time, and attempt to restart. For some power supplies the repeated restarting is audible as a quiet rapid chirping or ticking emitted from the device.

ATX standard[edit]

Voltage converter for 80486DX4 processors (5 V to 3.3 V). Note the heat sink on the linear regulator, required to dissipate the wasted power.

When Intel developed the ATX standard power supply connector (published in 1995), microchips operating on 3.3 V were becoming more popular, beginning with the Intel 80486DX4 microprocessor in 1994, and the ATX standard supplies three positive rails: +3.3 V, +5 V, and +12 V. Earlier computers which wished to operate on 3.3 V typically used a simple but inefficient linear regulator to generate it from the +5 V rail.

The ATX connector provides multiple wires and power connections for the 3.3 V supply, because it is most sensitive to voltage drop in the supply connections.

Another ATX addition was the +5 V sb(standby) rail for providing a small amount of standby power, even when the computer was nominally "off".

A typical installation of an ATX form factor computer power supply.

There are two basic differences between AT and ATX power supplies: the connectors that provide power to the motherboard, and the soft switch. In ATX-style systems, the front-panel power switch provides only a control signal to the power supply and does not switch the mains AC voltage. This low-voltage control allows other hardware or software to turn the system on and off.

ATX12V standard[edit]

As transistors become smaller on chips, it becomes preferable to operate them on lower supply voltages, and the lowest supply voltage is often desired by the densest chip, the central processing unit. In order to supply large amounts of low-voltage power to the Pentium and subsequent microprocessors, a special power supply, the voltage regulator module began to be included on motherboards. Newer processors require up to 100 amperes at 2 volts or less, which is impractical to deliver from off-board power supplies.

Initially, this was supplied by the main +5 V supply, but as power demands increased, the high currents required to supply sufficient power became problematic. To reduce the power losses in the 5 V supply, with the introduction of the Pentium 4 microprocessor, Intel changed the processor power supply to operate on +12 V, and added the separate 4-pin P4 connector to the new ATX12V 1.0 standard to supply that power.

Modern high-powered graphics processing units do the same thing, resulting in most of the power requirement of a modern personal computer being on the +12 V rail. When high-powered GPUs were first introduced, typical ATX power supplies were "5 V-heavy", and could only supply 50–60% of their output in the form of 12 V power. Thus, GPU manufacturers, to ensure 200–250 watts of 12 V power (peak load, CPU+GPU), recommended power supplies of 500–600 W or higher. More modern ATX power supplies can deliver almost all (typically 80–90%) of their total rated capacity in the form of +12 V power.

Because of this change, it is important to consider the +12 V supply capacity, rather than the overall power capacity, when using an older ATX power supply with a more recent computer.

Low-quality power supply manufacturers sometimes take advantage of this overspecification by assigning unrealistically high power supply ratings, knowing that very few customers fully understand power supply ratings.[1]

+3.3 V and +5 V rails[edit]

These voltage supplies are rarely a limiting factor; generally any supply with a sufficient +12 V rating will have adequate capacity at lower voltages. However, a large quantity of hard drives or PCI cards will create a greater load on the +5 V rail. A linear regulator could be used to convert the +12 V rail into a +5 V rail for each hard drive if the +5 V rail is overloaded.

Entry-Level Power Supply Specification[edit]

Entry-Level Power Supply Specification (EPS) is a power supply unit meant for high-power-consumption computers and entry-level servers. Developed by the Server System Infrastructure (SSI) forum, a group of companies including Intel, Dell, Hewlett-Packard and others, that works on server standards, the EPS form factor is a derivative of the ATX form factor. The EPS standard provides a more powerful and stable environment for critical server-based systems and applications. EPS power supplies have a 24-pin motherboard power connector and an 8-pin +12V connector. The standard also specifies two additional 4-pin 12V connectors for more power hungry boards (one required on 700–800W PSUs, both required on 850W+ PSUs). EPS power supplies are in principle compatible with standard ATX or ATX12V motherboards found in homes and offices but there may be mechanical issues where the 12V connector and in the case of older boards the main connector overhang the sockets.[2] Many PSU vendors use connectors where the extra sections can be unclipped to avoid this issue. As with later versions of the ATX PSU standard there is also no -5V rail. The latest specification is v2.93.

Multiple +12 V rails[edit]

As power supply capacity increased, the ATX power supply standard was amended (beginning with version 2.0[3]) to include:

3.2.4. Power Limit / Hazardous Energy Levels Under normal or overload conditions, no output shall continuously provide more than 240 VA under any conditions of load including output short circuit, per the requirement of UL 1950/CSA 950/EN 60950/IEC 950.

—ATX12V Power Supply Design Guide, version 2.2[4]

This is a safety limit on the amount of power that may pass, in case of a fault, through any one wire. That much power can significantly overheat a wire, and would be more likely to melt the insulation and possibly start a fire. Each wire must be current-limited to no more than 20 A; typical supplies guarantee 18 A without triggering the current limit. Power supplies capable of delivering more than 18 A at 12 V connect wires in groups to two or more current sensors which will shut down the supply if excess current flows. Unlike a fuse or circuit breaker, these limits reset as soon as the overload is removed.

Ideally, there would be one current limit per wire, but that would be prohibitively expensive. Since the limit is far larger than the reasonable current draw through a single wire, manufacturers typically group several wires together and apply the current limit to the entire group. Obviously, if the group is limited to 240 VA, so is each wire in it. Typically, a power supply will guarantee at least 17 A at 12 V by having a current limit of 18.5 A, plus or minus 8%. Thus, it is guaranteed to supply at least 17 A, and guaranteed to cut off before 20 A.

These groups are the so-called "multiple power supply rails". They are not fully independent; they are all connected to a single high-current 12 V source inside the power supply, but have separate current limit circuitry. The current limit groups are documented so the user can avoid placing too many high-current loads in the same group. Originally, a power supply featuring "multiple +12 V rails" implied one able to deliver more than 20 A of +12 V power, and was seen as a good thing. However, people found the need to balance loads across many +12 V rails inconvenient. When the assignment of connectors to rails is done at manufacturing time it is not always possible to move a given load to a different rail.

Rather than add more current limit circuits, many manufacturers have chosen to ignore the requirement and increase the current limits above 20 A per rail, or provide "single-rail" power supplies that omit the current limit circuitry. (In some cases, in violation of their own advertising claims to include it.[5]) The requirement was deleted from version 2.3 (March 2007) of the ATX12V power supply specifications.[6]

Because of the above standards, almost all high-power supplies claim to implement separate rails, however this claim is often false; many omit the necessary current-limit circuitry,[7] both for cost reasons and because it is an irritation to customers.[8] (The lack is sometimes advertised as a feature under names like "rail fusion" or "current sharing".)

12V-only supplies[edit]

Since 2011, Fujitsu and other Tier 1 manufacturers[9] have been manufacturing systems containing motherboard variants which require only a 12V supply from a custom made PSU (typically rated at 250–300W). DC-DC conversion, providing 5V and 3.3V, is done on the motherboard; the proposal is that 5V and 12V supply for other devices, such as HDDs, will be picked up at the motherboard rather than from the PSU itself (though this does not appear to be fully implemented as of January 2012). The reasons given for this approach to power supply are that it eliminates cross-load problems, simplifies and reduces internal wiring which can affect airflow and cooling, reduces costs, increases power supply efficiency and reduces noise by bringing the power supply fan speed under the control of the motherboard. Other advantages it offers is the potential ability to power a PC off a sealed lead-acid 12 volt battery, or from automotive power without using a power inverter.

Power rating[edit]

The overall power draw on a PSU is limited by the fact that all of the supply rails come through one transformer and any of its primary side circuitry, like switching components. Total power requirements for a personal computer may range from 250 watts to more than 1000 watts for a high-performance computer with multiple graphics cards. Personal computers rarely require more than 300–500 watts.[8] Power supplies are designed around 40% greater than the calculated system power consumption. This protects against system performance degradation, and against power supply overloading. Power supplies label their total power output, and label how this is determined by the amperage limits for each of the voltages supplied. Some power supplies have no-overload protection.

The system power consumption is a sum of the power ratings for all of the components of the computer system that draw on the power supply. For certain graphics cards, the PSU's 12 V rating is crucial. If the total 12 V rating on the power supply is higher than the suggested rating of the card, then that power supply may fully serve the card if any other 12 V system components are taken into account. The manufacturers of these computer system components, especially graphics cards, tend to over-rate their power requirements, to minimize support issues due to too low of a power supply.[citation needed]

Although an overly large power supply will have an extra margin of safety against overloading, such a larger unit is often less efficient at lower loads, and therefore wastes more electricity than a more appropriately sized unit. For instance, an 80 PLUS 520 watt supply is 70% less efficient at the 60 watts that is the typical idle power for a desktop computer.[10]

A power supply that is self-certified by its manufacturer will claim output ratings that may be double or more than what is actually provided.[11][12] To further complicate this possibility, when there are two rails that share power through down-regulating, it also happens that either the 12 V rail or the 5 V rail overloads at well below the total rating of the power supply. Many power supplies create their 3.3 V output by down-regulating their 5 V rail, or create 5 V output by downloading their 12 V rails. The two rails involved are labeled on the power supply with a combined amperage limit. For example the V and 3.3 V rails are rated with a combined total amperage limit. For a description of the potential problem, a 3.3 V rail may have a 10 A rating by itself (33 W), and the 5 V rail may have a 20 A rating (100 W) by itself, but the two together may only be able to output 110 W. In this case, loading the 3.3 V rail to maximum (33 W), would leave the 5 V rail only be able to output 77 W.

Efficiency[edit]

A test in 2005 revealed computer power supplies are generally about 70–80% efficient.[13] For a 75% efficient power supply to produce 75 W of DC output it would require 100 W of AC input and dissipate the remaining 25 W in heat. Higher-quality power supplies can be over 80% efficient; energy efficient PSU's waste less energy in heat, and requires less airflow to cool, and as a result will be quieter.

As of 2012 some high-end consumer PSUs can exceed 90% efficiency at optimal load levels, though will fall to 87-89% efficiency during heavy or light loads. Google's server power supplies are more than 90% efficient.[14] HP's server power supplies have reached 94% efficiency.[15] Standard PSUs sold for server workstations have around 90% efficiency, as of 2010.

The energy efficiency of a power supply drops significantly at low loads. Therefore it is important to match the capacity of a power supply to the power needs of the computer. Efficiency generally peaks at about 50–75% load. The curve varies from model to model (examples of how this curve looks can be seen on test reports of energy efficient models found on the 80 PLUS website).

Various initiatives are underway to improve the efficiency of computer power supplies. Climate savers computing initiative promotes energy saving and reduction of greenhouse gas emissions by encouraging development and use of more efficient power supplies. 80 PLUS certifies power supplies that meet certain efficiency criteria, and encourages their use via financial incentives. Efficient power supplies also save money by wasting less power; as a result they use less electricity to power the same computer, and they emit less waste heat which results significant energy savings on central air conditioning in the summer. The gains of using an efficient power supply are more substantial in computers that use a lot of power.

Appearance[edit]

Various connectors from a computer PSU.

Most desktop personal computer power supplies are a square metal box, and have a large bundle of wires emerging from one end. Opposite the wire bundle is the back face of the power supply, with an air vent and an IEC 60320 C14 connector to supply AC power. There may be a power switch or a voltage selector switch or both.

A label on one side of the box lists technical information about the power supply, including safety certifications and maximum output power. Common certification marks for safety are the UL mark, GS mark, TÜV, NEMKO, SEMKO, DEMKO, FIMKO, CCC, CSA, VDE, GOST R and BSMI. Common certificate marks for EMI/RFI are the CE mark, FCC and C-tick. The CE mark is required for power supplies sold in Europe and India. A RoHS or 80 PLUS can also sometimes be seen.

Dimensions of an ATX power supply are 150 mm width, 86 mm height, and typically 140 mm depth, although the depth can vary from brand to brand.

Some power supplies come with sleeved cables, which besides being more aesthetically pleasing, also make wiring easier and have a less detrimental effect on airflow.

Connectors[edit]

Typically, power supplies have the following connectors (all are Molex (USA) Inc Mini-Fit Jr, unless otherwise indicated):

4-pin Peripheral Connector

Modular power supplies[edit]

A modular power supply to the left and a non-modular power supply to the right.

A modular power supply provides a detachable cable system, offering the ability to remove unused connections at the expense of a small amount of extra electrical resistance introduced by the additional connector.[17] This reduces clutter, removes the risk of dangling cables interfering with other components, and can improve case airflow. Many modular supplies have some permanent multi-wire cables with connectors at the ends, such as PC main and 4-pin Molex, though newer supplies marketed as "Fully Modular" allow even these to be disconnected.

Other form factors[edit]

The Thin Form Factor with 12 Volt connector (TFX12V) configuration has been optimized for small and low profile microATX and FlexATX system layouts. The long narrow profile of the power supply fits easily into low profile systems. The fan placement can be used to efficiently exhaust air from the processor and core area of the motherboard, making possible smaller, more efficient systems using common industry ingredients.[18]

Most portable computers have power supplies that provide 25 to 200 watts. In portable computers (such as laptops) there is usually an external power supply (sometimes referred to as a "power brick" due to its similarity, in size, shape and weight, to a real brick) which converts AC power to one DC voltage (most commonly 19 V), and further DC-DC conversion occurs within the laptop to supply the various DC voltages required by the other components of the portable computer.

Some web servers use a single-voltage 12 volt power supply. All other voltages are generated by voltage regulator modules on the motherboard.[14]

Life span[edit]

Life span is usually measured in mean time between failures (MTBF). Higher MTBF ratings are preferable for longer device life and reliability. Quality construction consisting of industrial grade electrical components or a larger or higher speed fan can help to contribute to a higher MTBF rating by keeping critical components cool. Overheating is a major cause of PSU failure. Calculated MTBF value of 100,000 hours (about 11 years of continuous operation) is fairly common.

Power supplies for servers, industrial control, or other places where reliability is important may be hot swappable, and may incorporate N+1 redundancy; if N power supplies are required to meet the load requirement, one extra is installed to allow for swaps.

Wiring diagrams[edit]

24-pin ATX power connector; pins 11, 12, 23 and 24 are forming a separate and detachable 4-pin connector, making it also usable as a 20-pin ATX connector
AT power connector (used on older AT-style motherboards)
ColorPinSignal
P8.1Power Good
P8.2+5 V
P8.3+12 V
P8.4−12 V
P8.5Ground
P8.6Ground
P9.1Ground
P9.2Ground
P9.3−5 V
P9.4+5 V
P9.5+5 V
P9.6+5 V
24-pin ATX12V 2.x power supply connector
(20-pin ATX connector omits the last four pins:
11, 12, 23 and 24)
ColorSignalPinPinSignalColor
Orange+3.3 V113+3.3 VOrange
+3.3 V senseBrown
Orange+3.3 V214−12 VBlue
BlackGround315GroundBlack
Red+5 V416Power onGreen
BlackGround517GroundBlack
Red+5 V618GroundBlack
BlackGround719GroundBlack
GreyPower good820ReservedN/C
Purple+5 V standby921+5 VRed
Yellow+12 V1022+5 VRed
Yellow+12 V1123+5 VRed
Orange+3.3 V1224GroundBlack
  • Pins 8, and 16 (shaded) are control signals, not power:
    • Power on is pulled up to +5 V by the PSU, and must be driven low to turn on the PSU.
    • Power good is low when other outputs have not yet reached, or are about to leave, correct voltages.
  • Pin 13 supplies +3.3 V power and also has a second thinner wire for remote sensing.[19]
  • Pin 20 (formerly −5 V, white wire) is absent in current power supplies; it was optional in ATX and ATX12V ver. 1.2, and deleted as of ver. 1.3.
  • The right-hand pins are numbered 11–20 in the 20-pin version.

Testing[edit]

A power supply tester is a tool used to test the functionality of a computer's power supply. Testers can confirm the presence of the correct voltages at each power supply connector. Testing under load is recommended for the most accurate readings.[20]

See also[edit]

References[edit]

  1. ^ Torres, Gabriel (2008-03-15). "How Much Power Can a Generic 500 W Power Supply Really Deliver?". Hardwaresecrets.com. Retrieved 2009-03-28. "Our generic 500 W power supply died when we tried pulling 275 W from it, so the maximum amount of power we could extract was 250 W – half the labeled amount!" 
  2. ^ EPS12V Power Supply Design Guide, v2.92
  3. ^ ATX12V Power Supply Design Guide, v2.01
  4. ^ ATX12V Power Supply Design Guide, v2.2
  5. ^ Nathan Kirsch (2005-03-30). Skyhawk PSU ATX12V & EPS12V Compliance. Legit Reviews. Retrieved 2009-09-24. "On the front of the box it says "Triple Rails for +12V" and then goes on to say 'Intel ATX 12V Version 2.0 & EPS 12V Version 2.1". It turns out from our investigation that the above power supplies do not meet the ATX12V or EPS12V standards as the packaging claims." 
  6. ^ Power Supply Design Guide for Desktop Platform Form Factors (ATX12V specification v2.3)
  7. ^ "OCZ GameXstream 700 W Power Supply, Hardware Secrets". Retrieved 2008-04-20. 
  8. ^ a b "Power Supply Fundamentals (page 3), silentpcreview.com". Retrieved 2008-04-20. 
  9. ^ "Fujitsu 12V only concept whitepaper". Retrieved 2012-01-26. 
  10. ^ Mike Chin (17 November 2006). "Corsair HX520W & HX620W Modular power supplies". Silent PC Review. 
  11. ^ Oklahoma Wolf (September 14, 2007), The Bargain Basement Power Supply Rounup, jonnyGURU.com, retrieved 2008-01-31 
  12. ^ Rutter, Daniel (2008-09-27). "Lemon-fresh power supplies". dansdata.com. Retrieved 2008-09-28. "The lemon-market in PC power supplies has now officially become bad enough that no-name generic "500W" PSUs may actually barely even be able to deliver 250 watts. A realistic constant rating for these units is more like 200 watts. So the capacity inflation factor's hit 2.5, and it's still rising." 
  13. ^ Strong Showing: High-Performance Power Supply Units | Tom's Hardware
  14. ^ a b "Google plans to go carbon neutral by 2008" by Bridget Botelho 2007
  15. ^ http://www.80plus.org/documents/80PLUS_PLC-DSC.pdf
  16. ^ a b "Fujitsu 250W supply specification". Retrieved 2012-01-26. 
  17. ^ Gerow, Jon (2006-08-10). "Modular Power Supplies: The Reality of the Resistance". motherboards.org. Retrieved 2008-03-30. 
  18. ^ "TFX12V Thin Form Factor with 12-Volt Connector Power Supply Design Guide". formfactors.org. Retrieved 2011-12-30. 
  19. ^ "ATX Specification Version 2.1". 
  20. ^ "Untangling the wires: Getting to know your power supply". TechRepublic. 2007-06-08. Retrieved 2013-09-26. 
  21. ^ intel (formfactors.org): SFX12V Power Supply Design Guide, Version 2.3, p. 19 (PDF; 366 kB) April 2003

External links[edit]

Computer power supply calculators[edit]