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A ball valve is a valve with a spherical disc, the part of the valve which controls the flow through it. The sphere has a hole, or port, through the middle so that when the port is in line with both ends of the valve, flow will occur. When the valve is closed, the hole is perpendicular to the ends of the valve, and flow is blocked. The handle or lever will be inline with the port position letting you "see" the valve's position. The ball valve, along with the butterfly valve and plug valve, are part of the family of quarter turn valves.
Ball valves are durable and usually work to achieve perfect shutoff even after years of disuse. They are therefore an excellent choice for shutoff applications (and are often preferred to globe valves and gate valves for this purpose). They do not offer the fine control that may be necessary in throttling applications but are sometimes used for this purpose.
Ball valves are used extensively in industrial applications because they are very versatile, supporting pressures up to 1000 bar and temperatures up to 752°F (500°C) depending on the ball valve design and material. Sizes typically range from 0.2 to 48 inches (0.5 cm to 121 cm). They are easy to repair and operate.
A ball-check valve is a type of check valve with a ball without a hole for a disc, and is not covered in this article.
The Ballofix was invented by the Danish company Broen, and are still in production.
There are five general body styles of ball valves: single body, three-piece body, split body, top entry, and welded. The difference is based on how the pieces of the valve—especially the casing that contains the ball itself—are manufactured and assembled. The valve operation is the same in each case.
In addition, there are different styles related to the bore of the ball mechanism itself:
There are a few types of ball valves related to the attachment and lateral movement of the ball:
Manually operated ball valves can be closed quickly and thus there is a danger of water hammer. Some ball valves are equipped with an actuator that may be pneumatically or motor operated. These valves can be used either for on/off or flow control. A pneumatic flow control valve is also equipped with a positioner which transforms the control signal into actuator position and valve opening accordingly.
Three-way ball valves have an L- or T-shaped hole through the middle. The different combinations of flow are shown in the figure. It is easy to see that a T valve can connect any pair of ports, or all three, together, but the 45 degree position which might disconnect all three leaves no margin for error. The L valve can connect the center port to either side port, or disconnect all three, but it cannot connect the side ports together.
Multi-port ball valves with 4 ways, or more, are also commercially available, the inlet way often being orthogonal to the plane of the outlets. For special applications, such as driving air-powered motors from forward to reverse, the operation is performed by rotating a single lever four-way valve. The 4-way ball valve has two L-shaped ports in the ball that do not interconnect, sometimes referred to as an "×" port.
Ball valves in sizes up to 2 inch generally come in single piece, two or three piece designs. One piece ball valves are almost always reduced bore, are relatively inexpensive and generally are throw-away. Two piece ball valves are generally slightly reduced (or standard) bore, they can be either throw-away or repairable. The 3 piece design allows for the center part of the valve containing the ball, stem & seats to be easily removed from the pipeline. This facilitates efficient cleaning of deposited sediments, replacement of seats and gland packings, polishing out of small scratches on the ball, all this without removing the pipes from the valve body. The design concept of a three piece valve is for it to be repairable.
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